What is Floor Underlayment Called? (5 Essential Types Explained)

What is Floor Underlayment Called?

Let me start by saying, floor underlayment is one of those things you probably don’t notice until it’s missing or done wrong. But it’s a key player in any flooring project. If you’ve ever wondered what’s that layer beneath your floor covering, or why it even matters, you’re in the right spot.

So, what exactly is floor underlayment? At its core, it’s a thin layer of material placed between the subfloor (the base structural layer) and the finished floor (like hardwood, laminate, tile, vinyl). Its job is to smooth out imperfections, reduce noise, manage moisture, and sometimes provide insulation or cushioning. Think of it as the “foundation’s foundation” — the secret ingredient that makes your floor feel solid and comfortable.

When I first started working in flooring years ago, underlayment was just another part of the job. But as I gained experience, I realized how much choosing the right underlayment could affect the overall quality and lifespan of the installation. I saw projects where poor underlayment choices led to squeaky floors or premature wear, and others where the perfect underlayment made all the difference.

In this article, I want to walk you through five essential types of floor underlayment — what they are, when to use them, their pros and cons, and some real-world insights from my own projects. I’ll also share how tools like FloorTally help me budget and plan these jobs better. So let’s get comfortable and start with the basics.

What Exactly is Floor Underlayment?

Floor underlayment is a material layer installed directly over the subfloor before laying down your finished flooring material. It’s not the subfloor itself (which is usually plywood or concrete), nor is it the final surface you walk on. Instead, it’s a supportive layer that:

  • Smooths out unevenness in the subfloor
  • Acts as a moisture barrier to protect floors from dampness underneath
  • Reduces sound transmission between floors or rooms
  • Provides thermal insulation for warmth underfoot
  • Adds cushioning for comfort and durability

Let me give you an example from my own work: I was installing laminate flooring in an older home with some minor dips and bumps in the subfloor. Instead of spending hours leveling the subfloor perfectly (which would have been costly), I used a foam underlayment that helped even things out slightly. The result? A smooth surface with no visible imperfections showing through the finished laminate.

The exact type of underlayment you need depends heavily on your flooring choice and the environment. For instance, tile installations often require very firm underlayments like plywood sheets or cement boards to prevent cracking. Meanwhile, laminate floors benefit from softer materials like foam or cork to enhance comfort and soundproofing.

Why Does Underlayment Matter?

You might think skipping underlayment saves money and time. I’ve been there too—early in my career, I worked on a budget-conscious job where we skipped underlayment to save costs. The homeowners were unhappy within months due to noise issues and uneven wear spots.

Here’s why underlayment really matters:

  1. Protects Your Flooring Investment: Underlayment helps buffer your floors from impacts and wear. Without it, floors can develop cracks, dents, or squeaks sooner.
  2. Improves Comfort: A good underlayment cushions each step and can make walking on hard surfaces more pleasant.
  3. Manages Moisture: Moisture migrating from concrete slabs or basements can cause warping or mold if not blocked properly.
  4. Reduces Noise: Sound travels easily through floors; a proper underlayment can cut down noise significantly—something especially vital in multi-story homes or apartments.

Statistics back this up: According to flooring industry studies, proper underlayment can reduce impact noise by 15-30 decibels depending on materials used. That’s easily heard as a difference by anyone living above or below.

The Big 5: Essential Types of Floor Underlayment

Now, let’s explore the five main types I encounter most frequently in my work — foam, cork, felt, rubber, and plywood underlayments.

1. Foam Underlayment — The Everyday Workhorse

Foam underlayment is probably what most people think of when they hear “underlayment.” It’s lightweight, easy to handle, and widely available.

What is It Made Of?

Mostly polyethylene or polyurethane foam sheets or rolls. Some versions include a built-in moisture barrier layer which comes in handy for below-grade installations (like basements).

Thickness and Texture

Foam typically ranges from 2mm to 3mm thick—thin enough not to raise your floor height significantly but thick enough to cushion minor subfloor imperfections.

Best Uses

  • Laminate flooring
  • Engineered wood floors
  • Some types of vinyl flooring

Pros

  • Affordable and widely available
  • Easy DIY installation
  • Some types include moisture barriers
  • Lightweight and compressible for easy transport

Cons

  • Limited soundproofing compared to cork or rubber
  • Can compress over time under heavy furniture
  • Lower thermal insulation abilities

My Experience with Foam Underlayments

I installed foam underlayment in a rental unit renovation where budget was tight but comfort was still important. The foam did a respectable job absorbing sound from footsteps upstairs and gave the laminate floor a softer feel.

One tip: Make sure you get foam with a moisture barrier if installing over concrete slabs prone to dampness. Otherwise, moisture can cause mold or floor warping.

Data Insight

According to tests by flooring organizations, foam underlayments reduce impact noise up to 18 decibels — enough to hear less footfall noise but still noticeable without extra soundproofing layers.

2. Cork Underlayment — Nature’s Sound Barrier

Cork is one of my favorite materials because it’s natural and performs incredibly well for soundproofing.

What Is Cork Underlayment?

Cork granules harvested from bark are compressed into sheets and sometimes glued onto a thin rubber backing for added durability.

Thickness Range

Usually between 3mm to 6mm thick.

Where It Shines

  • Hardwood floors
  • Engineered wood floors
  • Some tile installations

Advantages

  • Excellent sound absorption (both airborne and impact noise)
  • Mold-resistant and naturally antimicrobial
  • Environmentally friendly (renewable resource)
  • Provides some thermal insulation

Disadvantages

  • Higher upfront cost than foam
  • Can compress slightly over many years
  • Requires careful installation to avoid moisture trapping

Personal Story: Using Cork to Soundproof a Home Office

I once worked with a client converting their basement into a home office. Since they lived above neighbors in an apartment complex, reducing noise was essential. We installed cork underlayment beneath engineered hardwood floors—resulting in a much quieter space that prevented sound from traveling downstairs.

The client noticed a dramatic drop in noise transfer compared to similar setups with foam or felt.

Research Stats on Cork Performance

Studies show cork can reduce airborne noise by 20-25 decibels and impact noise by 15 decibels or more—significantly better than foam alone.

3. Felt Underlayment — Durable Cushion for Hardwood

Felt underlayment is often overlooked but remains popular for hardwood flooring installations due to its durability and breathability.

What is Felt Underlayment Made Of?

Traditionally wool felt harvested from sheep wool; modern varieties often use recycled fibers blended with synthetics.

Thickness & Density

Ranges between 2mm to 4mm thick with dense fiber mats providing cushioning and sound absorption.

Where You’d Use Felt

  • Solid hardwood floors
  • Engineered hardwood floors

Pros

  • Breathable material helps prevent moisture buildup
  • Durable with good longevity
  • Absorbs some sound without trapping moisture
  • Naturally resistant to mold if installed correctly

Cons

  • Can be more expensive than foam
  • Needs careful installation to avoid moisture issues
  • Not suitable for below-grade use without additional moisture barriers

My Take on Felt Underlayments

In older homes with historic wood floors that need sensitive treatment, felt has been my preferred choice for years. It balances cushioning without suffocating the wood beneath—a key factor when preserving hardwood longevity.

A memorable job involved restoring an early 1900s house where felt helped maintain wood breathability while adding comfort and muffling creaks just enough.

4. Rubber Underlayment — Heavy-Duty Soundproofing & Moisture Shield

Rubber isn’t as common but packs a punch when it comes to soundproofing and moisture resistance.

What Is Rubber Underlayment?

Made either from natural rubber or synthetic blends compressed into sheets or rolls.

Typical Thickness

Around 3mm to 5mm thick.

Ideal Applications

  • Tile installations requiring sound barriers
  • Hardwood floors in basements or high-moisture areas
  • Commercial spaces needing heavy-duty durability

Advantages

  • Superior soundproofing abilities compared to foam and cork
  • Excellent moisture barrier properties
  • Long-lasting with minimal compression
  • Adds thermal insulation benefits too

Drawbacks

  • Heavier material; harder to handle during installation
  • Higher cost compared to foam or felt
  • Can be tricky to cut precisely without special tools

When Rubber Saved My Project

I was once tasked with installing tile flooring in a condo unit over concrete slabs notorious for moisture issues. Using rubber underlayment helped block moisture migration while cutting down noise transfer—two problems solved with one product.

The client was thrilled because tile cracking was eliminated thanks to the firm support rubber provided underneath.

5. Plywood Underlayment — A Solid Base for Tile & Hardwood

Plywood isn’t typically thought of as just an underlayment but plays a crucial role when your subfloor isn’t perfect enough for direct floor installation.

What Is Plywood Underlayment?

Thin plywood sheets (often 1/4 inch thick) installed over existing subfloors to create a smooth, strong foundation.

Where It’s Used Most?

  • Tile floors that need rigid support to prevent cracking
  • Hardwood floors on uneven or damaged subfloors
  • Areas requiring leveling before finish floor installation

Benefits

  • Provides a solid surface for tile adhesives or hardwood nails
  • Helps correct minor subfloor defects without costly replacement
  • Compatible with many types of finish flooring materials

Drawbacks

  • Adds cost due to extra material and labor
  • Requires precise installation to avoid telegraphing defects through finish floor

Why I Recommend Plywood Underlayments Often

On one kitchen remodel job, the existing subfloor had multiple dips making direct tile installation risky. Adding plywood sheets was a game-changer—it evened out the surface perfectly and prevented future tile cracks caused by movement.

How Different Underlayments Affect Flooring Performance: Data & Insights

I always try to back up my recommendations with data because flooring is an investment—and people want assurance about their choices.

Here are some key stats from flooring studies comparing underlayments:

Underlayment TypeImpact Noise Reduction (dB)Airborne Noise Reduction (dB)Moisture ResistanceCost Estimate per Sq Ft*
Foam12–186–10Moderate$0.30 – $0.60
Cork15–2515–20High$0.80 – $1.50
Felt12–208–12Moderate$0.50 – $1.00
Rubber20–3020+Very High$1.00 – $2.00
PlywoodN/AN/ADepends on finish$1.50 – $3.00

*Prices vary regionally and depend on thickness & brand.

These numbers reflect typical values—I’ve seen variations based on installation quality, floor type, and room conditions.

Real-Life Case Studies From My Flooring Projects

Case Study 1: Foam Underlayment in Rental Property Renovation

I worked on updating a rental property where budget was tight but tenants expected comfort. We used a polyethylene foam underlayment beneath laminate floors throughout three bedrooms.

Outcome:
The foam helped absorb footstep noise effectively; tenants reported less creaking than previous floors without any underlayments. The project stayed within budget thanks to affordable material costs combined with quick installation.

Case Study 2: Cork Underlayment in Urban Condo Renovation

A client renovating a downtown condo wanted peace from noisy neighbors above and below. We chose cork underlayment beneath engineered hardwood floors throughout the main living areas.

Outcome:
Noise levels dropped significantly (verified by client feedback). Floors felt warm and cushioned without losing natural wood aesthetics. The client appreciated investing more upfront for better living quality long-term.

Case Study 3: Rubber Underlayment for Moisture Protection in Basement Gym

One unique project involved installing tile flooring over concrete basement slab used as home gym space prone to dampness during rainy seasons. Rubber underlayment was installed over sealant layers before tile installation.

Outcome:
No moisture damage occurred despite humidity swings; tiles remained intact without cracks. Footsteps sounded muted despite hard surfaces around heavy gym equipment.

How I Use FloorTally in My Workflow for Cost Planning

Budgeting is always tricky in flooring work because you must balance materials, labor, waste allowance, and unexpected costs like subfloor repairs or additional underlayments.

FloorTally has become one of my favorite tools because it helps me:

  • Calculate exact square footage including waste factors (~5%-10%)
  • Compare costs across different underlayments quickly based on local prices
  • Factor labor rates into total estimates without manual math errors
  • Visualize total project cost breakdowns for client transparency

For example, recently I priced a mid-size living room with cork underlayment beneath engineered hardwood using FloorTally—it gave me clear totals including materials plus installation labor within minutes instead of hours spent contacting suppliers individually.

That kind of precision helps me avoid surprises during projects and keeps clients happy knowing exactly what goes into their budgets.

Tips From My Experience on Choosing the Right Underlayment for You

Here are some practical tips based on years in the field:

  1. Match Your Flooring Type: Engineered hardwood? Usually cork or felt works well. Laminate? Foam is usually fine unless you need extra soundproofing.
  2. Check Moisture Levels: For below-grade installations like basements, pick moisture-resistant or waterproof underlayments such as rubber or foam with vapor barriers.
  3. Soundproofing Needs: Living in apartments? Consider cork or rubber for best noise reduction.
  4. Consider Your Budget: Foam offers good value; cork and rubber offer extra benefits at higher costs.
  5. Follow Manufacturer Guidelines: Flooring warranties often require specific underlayments—check before buying.
  6. Think Long-Term: Skipping proper underlayment might save money now but leads to costly repairs later.
  7. Use Tools Like FloorTally: To get accurate cost estimates upfront so you can plan wisely.

Common Questions I Get About Floor Underlayments

Q: Can I install flooring without any underlayment?
A: Technically yes, but not recommended unless your subfloor is perfectly smooth and dry with no sound or moisture concerns.

Q: How thick should my underlayment be?
A: Usually between 2mm – 6mm depending on material type; too thick can make floor unstable; too thin won’t perform well.

Q: Will underlayment raise my floor height too much?
A: Minor increase (less than half an inch usually); important if transitioning between rooms with different floor heights.

Q: Can I reuse old underlayment?
A: Generally no—it deteriorates over time losing effectiveness; better to replace during new installs.

Final Words From Me on Floor Underlayments

I hope sharing my hands-on experience combined with detailed info helps you feel more confident about this hidden but essential part of flooring projects. Whether you’re planning a DIY install or hiring pros, understanding what’s beneath your feet can save headaches down the line—and keep your floors looking great for years.

If you’re ever stuck deciding which type suits your space best—or need help estimating costs—drop me a line anytime! Flooring is my passion, especially getting every layer just right so homes feel solid and comfortable from bottom up.

Remember: A solid floor starts with solid preparation underneath!

Learn more

Similar Posts

Leave a Reply

Your email address will not be published. Required fields are marked *